Plastic cards: production technology

Modern equipment allows to easily create them and apply the correct images that are not washed off, and the relative ease of fabrication along with demand for such products makes the business for their production of an interesting solution. Technologies of creation of maps there are many and they can vary depending on the circulation, deadlines, design products, and several other parameters for each case has its own most appropriate solution.

With a small run of 500 cards and the necessity of amending personal data, as happens with the permits and certificates, used by specialized printers. Printing in this case can be done by sublimation method, and can achieve high image quality, if necessary, placing even photos. This technology allows to provide high quality even with a small extension, the result is always worthy.

If the circulation is expected to more than 500 copies, a reasonable choice is offset printing and small format machines. To ensure the durability of the result, to apply on top of UV lacquer. This method is suitable for processing cut pieces with a size of 54 x 86mm.

Create cards with lamination is more complex in terms of technology. Image printing is done on plastics, using an inkjet printer, offset or screen printing. You can use the paint offset conventional type, since the plastic sheets are glossy. The leaves are stacked with the transparent plastic, sandwich method.

Inkjet printer the most simple type, manual cutters, press laminator is all you need to perform the work. Making a choice in favor of this approach, you run the risk of your investment and may begin issuing cards with minimal reserves, without encountering serious risks.

Sintering is the next phase of mapping, which are used laminators, prssa differences of productivity, which are placed in the workpiece. As a result, the image gets protection in the form of lamination, and the result is very durable – this approach is used when you create Bank cards.

To create a laminated full-color cards are the standard type of two sheet of plastic is applied to the image, and then the billets are pressed and laminated under pressure in a laminator. This method is relevant to the world. The result is a thickness of 0.76 mm, it is standard. Then the cutting of the cards, sintered blade, automatic or manual vyrubschik can run it without problems.

Because most plastic cards provide the owner certain rights or capabilities, it is important to pay attention to the next stage of their manufacture, personalization. Modern technologies allow to encode cards, ambasciate them. Embossed logo not just personalitywe map, but also protects it from tampering. Also, the remedies are protective nets and holography, printing with special inks, magnetic strips and bar codes – they can be used separately or together, providing completely modern and effective protection.

After all the manipulations for the production made, we can only provide the map packaging – manual, with individual package, or automated, with the line of separation between packaged in foil or other material goods.

You must also disclose the number of economic points. Sublimation printing is impractical for full-color commercial quantities for economic reasons. Printers to perform such work or works cost is not cheap.

The cost of digital and inkjet printing is 15 times lower than sublimation, and speaking of runs with a volume of 1-5 million, with the deadlines in 1-2 days, they can be successfully performed in the framework of digital printing. For small businesses this approach can be considered optimal, the equipment will pay off quickly, but technology will not create any problems. Similar equipment and implementation of technology can afford large enterprises, for which this is not the only activity.

Offset printing is a technology that will require significant investment initially, and therefore it is advisable to make a choice in its favor only if you have large orders and their regularity. If there are no prospects of business, or they are viewed vaguely, there is no need to make such investments and risk capital.

Plastic cards: production technology 13.04.2017

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